Your One-Stop Guide to the Best Stick Welder in 2021

Best stick welder

No matter how good you are with a welder in your hand, outdoor welding is still a challenge. You need constant stream of power, and a machine with utmost efficiency.

An inverter stick welder or “Stick Welder” for short is the obvious answer. These machines penetrate metal without fail without wind interruptions.

Regardless of your project type, these welders can pull it off. As a welder myself, I found these machines portable, easy to use, and reliable as well.

The only challenge for me was to find the best stick welder for the job. Well, that’s until I used some of the products and did a research on my own.

That’s where the idea for this article came to mind. In this little article, I’ll be going “In-depth” about these products and recommending some of the best in the business for you guys. Of course, there’ll be an insider’s peek into my process of selecting these items along with the advantages and disadvantages.

Best Stick Welders – Comparison

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ZENY Arc welding machine
ZENY Arc welding machine
  • Smart inverter technology
  • Portable design
  • Double voltage
  • Dual voltage
  • Compact design
  • 60% duty cycle
Forney easy weld
Forney easy weld
  • Easy start technology
  • Lift arc TIG capable
  • Extremely portable
Amico ARC-160D
Amico ARC-160D
  • IGBT inverter technology
  • Powerful function
  • Come with 7 feet power cord
S7 ARC welding machine
S7 ARC welding machine
  • Dual voltage
  • easy to use
  • Lightweight
  • Save 70% power
  • Automatic power-off
  • 3 years warranty
SIMDER Arc welder
SIMDER Arc welder
  • LCD display
  • Energy saving feature
  • Solid construction

Top-Rated Stick Welders According to Me

You’ll have stick welders by the dozens. So much so that selecting the ideal version becomes notoriously difficult. To save you from spending hours on the internet while you sift through all the brands, here are my recommendations. I’ve pulled an all-nighter in researching and finalizing the list you see below. Let’s get to it then.

ZENY Arc Welding Machine DC Inverter Dual Voltage 110/230V IGBT Welder 160 AMP Stick

As far as welding machines go, I personally have gone through a lot of them. There are a bunch of reviews out there and if you have gone through a couple of them you should already know that ZENY has a rather impressive reputation when it comes to manufacturing effective stick welders.

ZENY Arc Welding Machine 160 AMP Stick

The ZENY Arc Welding Machine DC Inverter Dual Voltage 110/230V IGBT Welder 160 AMP Stick is not an exception to the best products that ZENY has in their arsenal. This one is an inverter welder as the name suggests and it can switch from AC to DC at any time.

Plus, it incorporates a step-down transformer to produce the exact voltage and current that you need.

I have seen these types of welders to be rather large in size and more than often, very difficult to handle. But such is not the case with this one. It is compact in size and also has a carrying handle so that you can literally carry out your welding tasks wherever and whenever you need to.

Get ZENY Arc Welding at Amazon

Let’s get into the power details, shall we?

The input of power is variable to 115V / 230V / 60Hz current at the rated output to 20 Amp 160 Amp / 23V / 60% Duty Cycle / ETL Listed.

Still not impressed? Wait! There’s more.

This package also includes a very handy Electrode holder and a long cable that is 6.5 ft in length. These come with a work clamp and also an input power adapter cable & plug.

I personally prefer versatility in my welders and this monster of a machine can weld stainless steel, aluminum, mild steel, and a bunch of other material types with no problems whatsoever.

This makes this welder perfect for machinery manufacturing, sheet metal processing, guardrail, automotive maintenance, iron processing, etc.

The frame is made of steel and the handle is plastic. This ensures safety through an overheat protection mechanism to safeguard both you and your work. And as far as efficiency goes, the IGBT inverter allows up to 85% efficiency. The copper connector enables safe and stable output with good conductivity.

To ensure even more safety this baby is protected from overpressure as well. The heat dissipation design makes sure that you stay protected from over-current hazards.

For all those who seek a flawless efficiency ensured package that comes with reliable protection, this stick welder is definitely worth checking out.

What I Love about this Welder

  • You’d need the “Exact Voltage” and current when doing delicate bit of work. It has a transformer for that specific task.
  • Zeny stick welding machine is a dual-voltage beast. You can make it work at home or abroad.
  • I liked the fact that you could weld all types of metals including aluminum, stainless steel, mild steel, and others.
  • You get plastic handle. It goes without saying that the welder will not get hot after extensive use.
  • It’s portable. You can carry it anywhere you want with the lightweight and compact stature.

What I Don’t Like about this Welder

  • If you are a beginner into stick welding, you’ll find it tough to keep the arc going on.

HZXVOGEN 110/220V Welder Dual Volt Arc Stick Welding Machine

HZXVOGEN has always stood apart from the competition by focusing largely on consumer satisfaction. They want their products to be as strong and durable as the bond they have with their customers.

HZXVOGEN 110/220V Welder Dual Volt Arc Stick Welding Machine

The HZXVOGEN 110/220V Welder Dual Volt Arc Stick Welding Machine is a fine example of what they are truly capable of, as this machine surpasses expectations in many ways. “Small but powerful” is probably the best way to describe this welder in short. Now let’s find out why?

This one is basically a 140Amp Stick welder with a dual voltage of 110V/220V. The device ensures impressive performance by a few features that count. It has an easy to strike the arc, little splatter and most of all a stable current.

The design of this thing is very convenient as it is quite portable and small in size. The total weight being 1.95 kg you won’t have any difficulties in particular whenever you wish to carry it around.

Get HZXVOGEN Welder at Amazon

This stick welder also has a carrying handle that will save a lot of pressure on your palms and make it even easier for you to carry. There is an additional shoulder strap to give you more carrying options, just in case you want to save the pressure on your arms.

This machine has a well-rated duty cycle of 60% and I personally find that to be quite impressive. This particular asset makes the welder last way longer than expected while protecting you, and the welder at the same time.

The features aside, this welder also comes with a few accessories that make it even more efficient. As all good welding machines, this one also comes with an electrode holder and an earth clamp. The 30A adapter cord is long enough to suit your needs as well.

If you are looking to do your welding on farms, at home or even at a shop, this one is the perfect choice for you. This is largely popular for usage in indoor decoration and high working places jobs.

I have been using this for several months and still, it works like a charm. So, don’t let the compact toy like body fool you. This one here is a performance beast by all means.

As far as inverter welders go, this one takes its place way up there with the giants. I recommend this one to everyone who wants a great value for their money and want long-lasting performance that comes with consistency.

What I Love about this Welder

  • If you want a lightweight stick welder, you’ve got it with this product.
  • This is a dual voltage welder as well. People can use it with 110V or 220V outlets without issues.
  • This is surprisingly affordable when you consider performance vs. price ratio.
  • It is a good and portable machine. You have a handle to carry it around the house or jobsite.
  • You have a number of accessories with this machine that help you in your welding task.

What I Don’t Like about this Welder

  • I found the power cable to be a bit short when it counts.
  • You’ll have to frequently run this machine at 168 Amps to get the best out of it. This is damaging.

Forney Easy Weld 298 Arc Welder 100ST, 120-Volt, 90-Amp

If you are looking to buy the best stick welder out there for your own use, you might consider looking at this one. I used the Forney Easy Weld 298 Arc Welder for quite some time and it certainly has not let me down so far.

Forney Easy Weld 298 Arc Welder 100ST

As far as stick welders go this one is certainly on the compact side. This one is something I will recommend to those who have just started their welding ventures.

This might not be a pro-grade welder but it dies the job well nevertheless. It certainly can be applied in repairs, DIY maintenance and daily practice for hobbyists.

The part that made me a fan of this welder in the first go was the Easy Start technology that has been used. Trust me when I say this, it makes every arc strike easier than anything else I have ever seen before. It gives your everyday work a powerful kickstart.

Get Forney Easy 298 at Amazon

As for additional perks, this one comes with 8′ electrode holder and 8′ ground clamp. Have no fear because no sort of foot pedal operation is needed for this little baby. Plus, the steel ground clamp will definitely give you a solid grip over your work.

The 200 AMP medium-duty electrode holder might not sound like much, but it does the job well in any case. The metal construction gives a feeling that is far from flimsy and it weighs about just around 13.74 pounds.

This baby can easily handle up to 1/8” electrode and welds 16 gauge up to 5/16”. Whether you are doing projects around your home, or willing to do some work regarding dome automotive purposes, this welder from Forney will perform flawlessly.

This 100ST stick welder has brought in some features that are indeed innovative. It is overall an inverted power system that is considerably lightweight and quite easy to use. A top performance that comes with hassle-free operation makes this welder one of my personal favorites.

The welds that I had made with it looked surprisingly well and had a very nice finish. The most appealing part about this one is the price, the features that it offers at a low price point is truly amazing. I would personally call it a total steal.

What I Love about this Welder

  • I know that Forney 298 is a Stick welder. Yet, this product can also be used for TIG welding.
  • This is a beginner-friendly device for all of you who want to get a start in your welding career.
  • Being a beginner-friendly device, this thing can weld metals of up to 5/16 inch of thickness.
  • You’ll be able to weld ferrous and non-ferrous metals with wonder of a machine.
  • If you’re coming from a TIG welding background, it’s easy to adjust to the new machine.

What I Don’t Like about this Welder

  • This thing doesn’t have a gas hookup of any kind. Using gas with this machine is problematic.
  • You can use TIG welding methods with this but the welding torch is sold separately.

ARC-160D 160 Amp STICK ARC IGBT Inverter DC Welder

As far as welders go, this one is indeed a really good bang for the buck. The ARC 160D is most certainly one of the best ones out there if you are considering to make your purchase within 200 dollars. The machine uses some technical enhancements that are rarely seen in welders of the similar class.

Amico ARC-160D 160 Amp STICK ARC IGBT Inverter DC Welder

Let’s see what this baby is capable of!

The ARC 160D utilizes the advanced IGBT technology and is capable of Arc stability that is almost unmatched. If you are looking for a hot start, this thing has that and it also offers better control while you are doing your welding. It has a 60% Rated Duty Cycle at 160 Amp which is quite impressive.

It offers steeples amperage control and works well with all generations. Force adjust with anti-sticking features are also included. These particular perks make the welding experience far smoother and more effective.

I also found that there is a voltage fluctuation stabilizer. This makes working under random electrical output far less risky. The voltage protection in both over and under load scenarios is top notch. This welder focused on safety and stabilization above all else.

I really didn’t expect there to be an intelligent fan control. This is a premium feature that allows to cool the components and at the same time reduce the contaminants which are pulled through the power source. Pretty handy if you ask me!

The machine itself may be light but it is made of strong components and it is built to last. The impressive build quality makes this welder a reliable working tool for both professionals and hobbyists.

The welder can very well complete tasks in your own home or in a shop where you practice your craft with perfection.

Spatter and other hassles like post weld cleanup simply disappear with this one. The AC 115V and 230V Dual Voltage that it offers is very convenient and not to mention that you can monitor it all with an LCD display! Even the Hot Striking Arc current can be adjusted with ease which has a great impact on performance.

The welder has a moderate weight of 16 pounds and has a plastic handle to support you when you need to carry it along with you. The final verdict would be that this welder proved itself to be an all-rounder in both performance and design. Still don’t feel convinced, then I would suggest you to check it out first hand!

What I Love about this Welder

  • You can use the machine for varieties of welding tasks and types without problems.
  • I don’t need to say it twice that this thing is lightweight and portable thanks to a handle.
  • You’ll find ARC-160D to be easy to install and maintain as it has all the accessories you need.
  • The internal mechanism is great at preventing overheating and short circuits.
  • As you can see, ARC-160D is safe to use. You’ll find that this thing is ETL listed as well.

What I Don’t Like about this Welder

  • I found this unit to be flimsier than some of the other products on my list in this article.
  • Welders can use this machine with Direct Current only. That’s a bummer!

ARC Welding Machine, 200Amp Power, IGBT AC-DC Dual Voltage (110/220V) Beginner Welder

Not all of us are professionals when it comes to welding. Some of us are hobbyists and some of us have just begun to learn.

The ARC Welding Machine with 200 Amp does the job right for those who are new to the trade. Using this little beast, I have come across quite a few impressive features. Now let’s get into it without delay.

S7 ARC Welding Machine

This welding machine might be mini sized but it does pack a lot of power. Whether you are planning to do some household repairs, or just practicing the craft to get better at it, this welder is the perfect choice for you.

Energy saving features are one of the prime qualities of ARC welding machines and they are manufactured with environment protection materials. It has a very solid construction and a design that is efficient and has impact on the overall welding experience.

Let’s check out what comes with the package!

Along with the machine I got a stick welding rod electrode holder and an ARC welding ground clamp. The accessories also include a strap, a quick plug, and a 110-220V Conversion line Adapter.

This is a complete welding package that has all the basic equipment you could possibly want while doing your welding work.

This welder is very work efficient and easily checks all the boxes to be one of the top rated stick welders that I would recommend to everyone. It is not only efficient but it can verily run all day long without any sort of problems whatsoever.

It is applicable to an array of materials including all kinds of ferrous metals like carbon steel. Medium carbon steel and alloy steel can be dealt with ease too.

The heat dissipation feature is quite stable in this one and does the job pretty well while protecting you and the machine itself. The addition of the controlling knob is quite intuitive and not to mention, accurate. This gives you precise control over the temperature levels at all time.

Overheating, over voltage and over current protection has been given high priority. This welder can definitely be called “safe to use”. The quick connection capacity with the electrical output makes this package quick, simple and easy for day to day use.

This iron constructed welding machine utilizes the IGBT technology which is rather surprising to see within this price range. This one gets a thumbs up from my side as it does everything that it promises and more.

What I Love about this Welder

  • This is another one of my “Beginner-Friendly” devices on the list today with considerable power.
  • Be it a ferrous or non-ferrous metal, you can easily weld it with ARC 200 Amp machine.
  • You have a durable build along with energy saving properties that contribute to the package.
  • To get a machine with IGBT technology at this price is truly a blessing to have.
  • You get a heap of accessories that help in making your job of welding easier than you can imagine.

What I Don’t Like about this Welder

  • I couldn’t find any fault with the device whatsoever.

AUTOOL EWM-508 ARC-200 DC Inverter Welder

The AUTOOL EWM-508 welder features the IGBT functionality which enables you to master current far more efficiently. This electrical DC inverter welder is low splash and smooth in weld joining.

AUTOOL EWM-508 ARC-200 DC Inverter Welder

These features in particular drew me towards this welder when I made the purchase and till now, I am a very satisfied customer.

The efficiency of this welder is up to 85% and I must say that it is certainly very impressive. Not only that, in comparison with other products, it saves 70% more energy which can cut down expenses to quite some extent. The core cable is made of pure copper and it provides great current output stability.

While welding with these types of welders many of us get concerned with overheating issues. But have no fear, because AUTOOL has got you covered with an efficient over heat protection mechanism. Even in case there is any overheating issue there is an auto power off feature that keeps you safe.

The radiator of this welder is made of thick aluminum alloy and it is built in a serrated design which helps in radiating in a sectional type. Not to mention, there is a 4100 turn per minute mute fan that ensures rapid heat dissipation.

A lot of thought was invested in designing this welder so that it performs flawlessly with optimum efficiency, that much is obvious.

The machine is controlled by a digital chip that makes arcing super-fast and easy. This baby even has a built in ultra-low voltage intelligent regulating system. Whenever there is an unstable voltage area, it is easily detected and the machine functions accordingly.

These automatic features have made life quite easy for a guy like me who needs to weld on a regular basis.

The size of this thing is quite compact and it can be carried almost anywhere. There is a handle attached on top for increasing portability as well.

It is really surprising to get so much while the price point is lower than 150 dollars. I myself am quite impressed to see such awesome features that led me to believe that I got way more than what I paid for.

AUTOOL have simply outdone themselves with the EWM-508 and it is an awesome choice for welders that want a great value output.

What I Love about this Welder

  • You have the much-talked-about IGBT technology working here as part of this welder.
  • AUTOOL is energy efficient to the core. It has an automatic shutoff system that kicks in when not welding.
  • High-Speed fans in this tool allow it to cool down rapidly and prevent any accidents while welding.
  • You have a digital control panel that can be used to flawlessly control the chips and bits.
  • With an efficiency level of 85%, one can expect welding jobs to finish quickly and flawlessly.

What I Don’t Like about this Welder

  • The internal fan this device has, makes audible and annoying noises.

Simder Arc Welder Dual Voltage 110V-220V IGBT Inverter DC Welding Machine

Let’s dive into yet another ARC welder and this one specializes in household uses. I have used a lot of welders with unique perks that make them stand out from the rest of the competition. This one here has a specialty of its own and that would be its indoor charm.

SIMDER Arc Welder Dual Voltage 110V-220V IGBT Inverter DC Welding Machine

If you are intending to do small household repairs or even if you are trying to master the craft of welding, then this one will certainly do you good. This one is powered from a 90V-260V 200A plug and I must say it performs astonishingly well.

It is a solid combination of strong construction, high performance, and accurate control which make it an amazing product overall.

If you are worried about thermal overload and sticky situations then, wash all those insecurities away because this one is specially designed to maintain over loads and also has anti stick protection.

Sounds good? Wait for it because it only gets better.

Along with the welder itself you will also get an electrode holder and lead which are essential for any kind of welding operation. Not only that but an earth clamp and a wire brush also come with the package. And to turn this kit a complete whole, all of it comes in a solid plastic carrying case.

This makes it very easy to carry anywhere you want and keep all the accessories in the same place.

I was easily able to fix objects and combine two metal parts together without any issue at all. Maintaining this machine was not much of a hassle and I could easily keep it clean. The best part about it all was that it had an energy efficiency that reached out to a maximum of 70%.

The entire range of arc welding machines that involve joining and welding machinery and metal parts have been compressed in one effective little kit and that is definitely worth a praise. Whether it be welding brazing or soldering it all can be done with this set of amazing tools.

The metal construction is very sturdy and has a unique solid build quality. Having a total weight of 11.15 pounds it is not too difficult to carry around.

Personally, I like my welding kit to be compact and handy which this one is. If you are going to make a purchase of a kit for indoor welding, then this one is definitely worth looking into.

What I Love about this Welder

  • If you want a solid machine which performs at its peak, Simder Stick welder is the one you need.
  • It’s a solid welder and withstands whichever trial you put it through. It’s one that lasts very long.
  • This is a complete welding kit with all the accessories you need for your welding gigs.
  • Energy efficiency for Simder welder is 70%. It significantly lowers your electricity bills per year.
  • Working with two different metals by welding them together? Simder’s welder can do it for you.

What I Don’t Like about this Welder

  • One needs to be careful and adjust the amperage settings on par with the type of metal he/she is welding for optimum performance. It’s a bit hard.

Things You Might Want to Consider While Choosing a Stick Welder

As you have probably read by now, I have handpicked a few stick welders which would be a great choice for anyone who wants to buy the best product for his or her welding tasks. If you want to go deeper into the specs and choose one for yourself here are some suggestions that you might want to take in mind.

  • How Much Power is Required?

First of all, think of the metal type and thickness you will be working on, which will give you a clear idea of what kind of power will be required during the task. Take note that the size of the electrode is a powerful determining factor as well.

It’s better to know what type of welding you are going to do; the high output of power is necessary for heavy-duty welds and otherwise, 100 amps or so would be just fine.

Input is measured in volts and somewhere around 110v to 120v is enough for household repairs. If you are going for more demanding tasks you might want to increase that or in some cases double it out.

  • The Current Type is a Fact

There are only two types of current types to choose from, AC and DC. AC or the alternating current option is more appropriate for entry-level Stick Welders and casual workload. AC is preferred when the magnetizing of metals is to be avoided.

The DC type is the most preferred type as it offers an easy arc start along with better stability and smoother operation. You won’t have any real option but DC current if you are going to do overhead and vertical welding. Apart from the magnetizing issue, it is best for almost any type of use.

  • Better Duty Cycle Means Better Efficiency

The duty cycle of a welder means for how much duration you can use it until the machine needs to cool itself down. You should know a full cycle is considered to be 10 minutes.

Many welders get into a time crunch when they do professional or heavy-duty work. A casual hobbyist might not need a higher duty cycle but this is very necessary who needs to run their machine for longer periods. The equation is simple, the better duty cycle will result in better efficiency.

  • Controlling Options Make a Difference

Not just in the case of a stick welder, but while using any sophisticated electrical equipment, proper control is an issue that simply can’t be avoided. If you are a beginner, then the controls should be big enough to maintain while wearing gloves. It is just basic stuff excluding additional hassle.

Duty cycle warning, AC/DC switch, and voltage switches, these are usually seen in heavy-duty welders that require precision and more complicated tuning. Whether you choose simplicity or advanced settings, that is a choice completely for you to make.

  • Safety Is a Must!

When you are hoping to buy a stick welder for your personal or professional work no matter how superior the features are, it is simply not worth buying if it does not have good safety features that can both protect you and your device.

A duty cycle indicator is required to ensure that you don’t overheat it. Thermal overload protection is also mandatory too much heat can be hazardous. If this feature is well installed in the machine, you won’t have to worry about a thing except for your welding craft. Because if the welder gets too hot then it will automatically shut down.

  • You might Want to Carry it Around

Stick welders might get heavy, especially if you want to take the accessories along with it. Look for welding kits that offer a rigid and compact carrying case. A carrying case not only makes the tools more portable, but it also keeps them all together in one place.

Keep an eye out for a handle that often comes with the carrying cases. It will save you a lot of effort in carrying it to “far off” places. A well-built handle or an attachable shoulder strap can be a real lifesaver and I am not joking around.

  • Budget and Cost Ratio

If you are a potential buyer then obviously you have a budget that you don’t want to cross. Understanding the budget to cost ratio is the ultimate key to a successful purchase in any case.

The equation is mostly simple, the more you are willing to spend on your welder, the more features you are going to get. The welders that cost about 200 dollars are definitely more durable than the welders that cost just above 100 dollars.

The premium welders that come at an obvious higher price tend to last long and offer even years of consistent efficiency.

Ever heard the saying, “Cut your coat according to your cloth?” It’s just the same over here.

Why Would I Tell You To Buy a Stick Welder: The Advantages

Obviously, stick welders have their advantages. If you’re not yet convinced after going through stick welder reviews of mine, let me spell it out for you.

  • Clearly, you know that these devices are portable. You can take them anywhere (indoor and outdoor) depending on where your welding gig takes you.
  • When you’re working in a confined place, choosing a stick welder is the best option rather than going for its MIG cousins. MIG welders require considerable space to function.
  • TIG or MIG welders might be lightweight compared to these things but you don’t need any gas shielding to work with stick welders. That’s an obvious win in my book.
  • You can use these things for double metal welding or any other type of welding gigs that you want without any sort of trouble whatsoever.

The Disadvantages that You’ll Face with These Products

Life is not a bed of roses. I’m not trying to be a poet here but Stick Welders are not entirely “Good Boys” so to speak. You’ll have trouble using these here and there. Let’s go over some of the drawbacks as well.

Generally, I don’t recommend stick welders for people who are new to welding so to speak. Beginners don’t have the level of skill when compared to a “Pro.” As a result, people will go through electrodes fast. You might need a new electrode after just 5 to 7 inches of welding.

That being said, Prominent brands do have stick welders for beginners in their repertoire.

Another fact to consider is that these are not fit for hobbyists or DIY enthusiasts. Professionals won’t have too much to do with these things as the welding jobs leave something to be desired at the end. Pros will have to go through a spot multiple times if they want it to be perfectly welded. This is due to the low penetration level of the machines.

My Two Cents Before I Part Ways with You!

Okay, I’ve lied to you a tiny bit. Even the best stick welders’ choices differ from person to person and they are plenty in numbers as well. You need to fine-tune your needs and budget to find the ideal product for yourselves. If you’re struggling for choices, I recommend Forney Easy Weld Arc Welder.

If you’re someone who likes to get his/her hands dirty and do the research, my buying guide is here to help. Please weigh the advantages and disadvantages of these products before you decide to pick one.

You’re more than welcome to take a peek at my guide and let me know your experience of using these products in the “Comment” section.

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